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August 12, 2007, 4:56 pmRebuilt Axles & CV Joints
Been working pretty constantly on the car this week, and have a set schedule of things to do this week. They include: Assemble Rear End, Seam Seal, Paint, Install Transmission, Install Brake Lines & Rebuild Rear Brakes, and then finally start on the body work.

I got the axles rebuilt and painted, and I think they look great! New bolts, boots, and washers, plus greased up the CVs.


Filed Under: 1971 Volkswagen Beetle


August 10, 2007, 8:55 pmFixed Air Conditioning
So I've been painfully struggling to drive my car in this 95 degree heat + humidity. My car has had a weak and squealing A/C compressor when I try to operate it. The can of refridgerent that I put in it back in June just wasn't enough to make the system work cooly.

I put another can in it, and guess what! It works! But it still locks up the belt ruining the power steering. I have always had a problem with that belt not being on tight enough.. so I went out and bought a gear wrench to work on it. The power steering bracket is very difficult to get at without it.

Once the belt was tightened back up the whole system worked beautifully. Who knew all I needed was a tightened belt and one more can of refridgerant!? I wish I had known that back when we took a road trip to Chicago in the blistering sun.

Filed Under: 1996 Dodge Neon Sport Coupe


August 9, 2007, 6:35 pmRear suspension fully painted
The back side of the chassis is all painted fairly well and is ready to go back together. I think everything turned out really well and its all really clean. I have a ton of new parts from CIP1 that need to go on, like transmounts, axle boots, brakes and rubber bushings.



I ordered a ton of bolts from BoltDepot, to do the reassembly.. but I'm afraid they won't be here until next week. I really want to get this thing knocked out.

Filed Under: 1971 Volkswagen Beetle


August 8, 2007, 12:33 amTransmission Painted
Got the transmission painted today. It took a lot of work to get all the caked on dirt and grime off of it. Wire brushing, scraping and pressure washing took care of it.. but it took an extremely long time.

I managed to get atleast a coat on, and I think it looks really good. The color is "Cast Aluminum" which is basically what it would look like if it were polished really well. This is easier.




Filed Under: 1971 Volkswagen Beetle


August 3, 2007, 12:50 amPainted a bit of the rear
Spent a while removing rust in the back section and then painting them with the first layer of Rust encapsulator. I actually ran out so I had to order another quart from Eastwood. The new stuff will be red, so don't let that confuse you.



The rear spring covers were rusted fairly bad, so I ordered two used ones from BFY. Should be here next week along with the paint so I can button this back up. Have a big parts order coming in tomorrow with all the tools, mounts and cv joints to complete it. Hopefully the rear drums don't need much work done to them.

Filed Under: 1971 Volkswagen Beetle


August 1, 2007, 12:49 amRebuilt Pedal Assembly
Just spent the day undoing the rear suspension. I managed to remove just about every peice I need to, to clean up and paint and also lower the rear. Unfortunately.. its not going to be easy to put back together. I pulled the torsion bars and don't really know at what angles they should be at.



I should be able to wing it as I do have a few marks and measurements to go off of, but the suspension might be uneven until I can get the body back on and get some weight on it to readjust.

Also tore apart and painted the pedal assembly, but couldn't reassemble because I broke a spring that I had to reorder and need some new circlips.


Filed Under: 1971 Volkswagen Beetle


July 30, 2007, 10:04 pmTransmission Removed
Here is how I solved the stupid issue of those CV bolts, since I could not find a proper triple square driver. I did manage to get 8 of the bolts out, but had to resort to drastic measures to get about 4 out.



I used up a few drivers, and later bolts that I welded to the nuts in order to get them off.

I'll leave the outer CV bolts for when I get the triple square socket.. then I'll replace all the bolts with allen heads or something.

Got the transmission out today.





Gonna finish cleaning up the frame and paint it.. replace the shock, and lower it a spline.


Filed Under: 1971 Volkswagen Beetle


July 27, 2007, 10:07 pmPainted Bottom Side
I got the bottom of the floor pan painted yesterday. It took about an hour to do because I decided to brush it on. I'll let the pictures do the talking.




Filed Under: 1971 Volkswagen Beetle


July 26, 2007, 9:47 pmFixed Rust Holes
Here is what we did to fix the problems of rust near the front of the pan. Some plates of 16 gauge steel were cut out to the exact same shape using a template, and then were bent to fit the contours, and welded.




Filed Under: 1971 Volkswagen Beetle


July 25, 2007, 2:25 pmMajor Rust Holes
Getting a good look at the underside has revealed some pretty big rust holes in the front frame area. Two of the areas just required a simple square peice welded in with hole drilled. The other however is going to be a much bigger piece with some bends and radiuses.





Otherwise the bottom is getting very clean and will be ready for paint later today.


Filed Under: 1971 Volkswagen Beetle

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